M&M Piston Valves for Autoclaves for Food Sterilisation
Autoclaves for Food Sterilisation
A very common steam application where the M&M piston valve is used is in machines for food sterilisation.
These machines are called Autoclaves.
Food processing obtained through sterilisation consists of:
– Steam cooking of food raw materials such as sauces, jams or marmalade;
– The packaging of fresh food into jars, bottles, cans or packets with superheated steam.
Through heat sterilisation, all micro-organisms dangerous to human health are completely destroyed without toxic residues on foodstuff.
PLANT DESIGN
APPLICATION
Media: Air
Pressure: Atmospheric
Temperature: 25° C
Seal Material: PTFE
PAV – D
Media: Water
Pressure: Atmospheric
Temperature: 70° C
Seal Material: PTFE
PAV – A & B
Media: Vacuum
Pressure: -1 bar
Temperature: 25° C
Seal Material: PTFE
PAV – C
Media: Steam
Pressure: 2 bar
Temperature: 121° C
Cycle: 10 – 15 min.
Seal Material: PTFE
1st Stage – Vacuum
Product placed in a sterilizer is closed inside the autoclave. Before starting sterilisation, valves (A)(B) create a –1 bar depression inside the chamber through a vacuum pump. Vacuum is needed to prevent air sacs at not controlled temperatures from creating, which are potentially dangerous to the quality of sterilisation.
2nd Stage – Sterilisation
During the sterilisation cycle valve (C) controls steams at 121ºC temperature and 2 bar pressure for a processing time of 10-15 minutes.
3rd stage – Exhaust
Once the sterilisation cycle is over, valve (C) closes, valve (D) opens restoring the atmospheric pressure, valves (E)(F) empty water created through steam condensation at 70°C temperature and atmospheric pressure. The port can then be opened to take out processed products.
OUR SOLUTION
The M&M PAV is an ideal valve to use in this application. The valve is fast acting on both air and spring, its durable design provides a reliable and long service, it is also fully repairable/serviceable. The PTFE seals are suitable for temperatures up to 180 degrees C and due to the compact actuator size, it uses a very low air consumption, requiring relatively small air pressures to operate.
Bi-directional Normally Closed Bronze or Stainless Steel PAV
Ø 63 Actuator – 1/2”gas Connection
Medium Direction over/under seat
Piloting Pressure min. 5,5 bar over seat
Piloting Pressure min. 3,8 bar under seat
Piloting Pressure max 10 bar
Working Pressure 0-16 bar
Seal Material PTFE
If you require a valve for controlling steam please contact our technical office to discuss your requirements.